Micro-flow Imagin (MFI) is a well-established and commonly used technique to measure, quantify, visualize and, in some cases, identify (sub)visible particles. The proposed revision of USP Guideline <788> recommends the use of newer analytical techniques such as MFI to resolve sub-visible particles in biologics. CD Formulation's cGMP laboratory, equipped with state-of-the-art MFI instrumentation and breakthrough technology, is dedicated to providing the biopharmaceutical industry with unparalleled MFI-based sub-visible particles (SVPs) characterization services to accelerate protein/peptide biologics development and production processes.
MFI is also known as flow imaging microscopy (FIM) or dynamic imaging analysis (DIA). Emerging regulatory guidance states that MFI is a validated method for particle size distribution and an approved method for characterizing particles for a variety of contaminants. MFI uses dynamic imaging for direct particle detection, which can rapidly quantify particle size and shape of tens of thousands of particles per sample and has the sensitivity to detect semi-transparent protein particles.
In MFI, brightfield images are captured as successive frames as a continuous sample stream passes through a flow cell positioned in the field of view of the microscopy system. Digital images of particles present in the sample are processed by image morphology analysis software, allowing their size and number to be quantified.
Fig. 1 Micro-flow imaging instrument configuration. (Tanase M, et al., 2015)
With decades of experience in supporting protein/peptide biopharmaceutical development and manufacturing, our team of highly qualified experts can provide a range of MFI-related services to accelerate the implementation and success of your project.
Protein aggregation and sub-visible particles (SVP) formation can significantly impact the safety and efficacy of biopharmaceuticals. Therefore, protein aggregation and subvisible particle content must be carefully monitored during process development and final product development.
At CD Formulation, our scientists use MFI to address SVPs in biologics to support all stages of your protein/peptide drug development and manufacturing—from early studies to downstream process monitoring and GMP batch release testing.
Our MFI technology uses an image-based approach to determine measurable morphological features from particle images to further understand SVPs in protein formulations. This helps minimize protein aggregation and maintain consistency in size distribution and morphology of the residual particle during formulation development, clinical trials, manufacturing, and storage.
To gain a comprehensive understanding of your product and detect protein aggregates in your samples, we use MFI technology to provide the following services:
Our MFI technology combines the direct imaging capabilities of digital microscopy with the precise control of microfluidics, with:
Published Data
Technology: MFI
Journal: Eur J Pharm Biopharm.
IF: 4.4
Published: 2017
Results:
The authors describe a method for measuring the particle size and agglomeration of poly(lactic-co-glycolic acid) (PLGA) microparticles using MFI. The particle size analysis of two different PLGA microparticle products (Risperdal Consta and Sandostatin LAR) was compared between MFI and Mastersizer. The results showed that both methods had similar capabilities in determining the number and volume percentage of the main particle populations. However, MFI also provided the "fines" population that the Mastersizer missed and was able to separate the main population into "single spheres" and "agglomerates" based on particle morphology and calculate the number of particles in each subpopulation. This suggests that MFI can be used to characterize the effects of different process steps on the number, size, and morphology of single spheres and agglomerates to support the exploration of different nanoformulations.
Fig. 2 Particle size distributions of the different populations in (A, B) Risperdal Consta and (C, D) Sandostatin LAR were measured with MFI. (Tanase M, et al., 2017)
CD Formulation aims to provide a powerful analytical tool for measuring potential protein aggregates to support formulation safety and efficacy, as well as long-term stability studies of products. Please feel free to contact us if you are interested in our services. Learn how our MFI technology can support the smooth implementation of your protein/peptide biopharmaceutical program.
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