Protein aggregates and particles can form at any stage of the therapeutic protein/peptide development and manufacturing process, including bioprocessing, purification, formulation and packaging, and storage. As one of the key steps in the successful development and manufacturing of biopharmaceuticals, protein aggregation and particle characterization helps assess the extent of protein degradation, stability, and aggregate formation in solution. CD Formulation offers a wide range of analytical techniques for characterizing protein/peptide aggregation to gain an in-depth understanding of the aggregation of your product during development and manufacturing, thereby helping to optimize the manufacturing process and improve product quality and stability.
Protein aggregation is a biological phenomenon in which proteins aggregate and condense in solution to form large particles or aggregates. This phenomenon may cause the protein to lose biological activity, cause structural changes in the protein, or even impair its function. Protein aggregates or particles can be considered impurities or molecular variants, which may be caused by adverse conditions or specific environmental factors, such as changes in pH, temperature, ionic strength, reactions with excipients in the formulation, buffer concentration, or interactions with the container/closure system (such as elastic seals or glass delamination). Fig.1 shows the possible competitive aggregation mechanisms of proteins at low and high concentrations.
Fig.1 Possible competitive aggregation mechanisms of proteins at low and high concentrations. (Housmans JAJ, et al., 2021)
The potential aggregation mechanisms in the figure above determine the possible combinations of aggregate population size and concentration. Typically, aggregates include reversibly non-covalently and irreversibly covalently bound species, dimers, oligomers and higher multiples of the desired protein product, and can exist as small soluble particles ranging in size from a few nanometers to large sub-visible/visible particles up to micrometers.
Protein aggregation is one of the key challenges in the development of protein biotherapeutics. Aggregation of protein or peptide therapeutics can have serious impacts on product stability, biological activity, efficacy, quality, and patient safety. An obvious danger is that protein or peptide aggregation can increase the potential for immunogenicity, leading to adverse immune responses in patients. Therefore, it is very important to mitigate health risks during drug development by fully understanding the aggregation propensity of biomolecules and characterizing the aggregation state.
FDA regulations strongly recommend in-depth characterization of the number and type of aggregates and particles that may be present in biotherapeutics. At CD Formulation, our team of protein experts applies a range of protein aggregation and particle analysis techniques to detect and quantify any aggregates that may be present in therapeutic protein or peptide solutions, further supporting formulation development, quality control, stability studies, comparability, release testing, and aggregation studies.
Our protein or peptide aggregation characterization services are performed in accordance with the ICH Q6B guideline. Throughout the aggregation and particle analysis process, our team of experts combines multiple technical strategies such as differential scanning calorimetry (DSC), analytical ultracentrifugation (AUC) and light scattering techniques (DLS, SEC-MALS) to study the non-covalent structural aspects of proteins and the formation of aggregates, oligomers or particles in solution.
Fig. 2 Protein/peptide particle and aggregation characterization.(CD Formulation)
Available Analysis Technologies | Approximate Size Range | Description |
Analytical ultracentrifugation (AUC) | 1-100 nm | It is used to assess the homogeneity of protein/peptide solutions and to evaluate the molecular weight and presence of aggregates. Based on the sedimentation rate under centrifugal force. |
Hydrophobic interaction chromatography (HIC) | 5-50 nm | It is used to separate proteins, protein aggregates, and protein variants in protein/peptide solutions. Based on the separation of weak hydrophobic chromatographic particle-ligand interactions at different salt concentrations. |
Size exclusion chromatography (SEC) | 5-50 nm | Determine the molecular weight, aggregation rate, and interactions between proteins. |
Dynamic light scattering (DLS) | 1 nm - 5 μm | Determining the high range of particles. |
Nanoparticle tracking analysis (NTA) | 30 nm–1 μm | Tracking the Brownian motion of deep submicron nanoparticles in protein or peptide liquids by using laser irradiation, providing both high-resolution particle distribution and concentration data. |
Resonance mass measurement (RMM) | 50 nm - 2 μm | Based on microchannel resonator measurements. The technique allows precise particle-by-particle measurements in the size range of 50 nm to 2 μm, extending the precise size range to just below that of flow microscopy. |
Light shielding | Sub-visible range > 2 μm | It is used to characterize/distinguish between protein and non-protein particles. It is based on extracting the area/size of the particle from the intensity loss as the particle passes through the beam path, resulting in particle counts and size distributions. |
Polyacrylamide gel electrophoresis | KDa-MDa | It is the separation of denatured proteins in a gel in an electric field based on protein size. |
Natural polyacrylamide gel electrophoresis | KDa-MDa | It is the separation of native proteins in a gel in an electric field based on protein size/charge. |
Field flow fractionation | 1–1000 nm | A separation technique is similar to chromatography. It is flow retention separation based on the diffusion coefficient. |
Optical microscopy | 1 μm– mm | Visualization of protein particles. |
Electron microscopy | 1nm – mm | Visualization of protein particles and detection of chemical composition at high resolution. |
Zeta potential | Measuring the particle charges. |
Published Data
Technology: Label-free Raman spectroscopy for aggregation and particle analysis
Journal: Anal Chim Acta.
IF: 6.2
Published: 2019
Results:
The author propose label-free Raman spectroscopy in conjunction with multivariate analysis as a solution to real-time identification and quantification of subvisible particles in the monoclonal antibody (mAb) drug products. By leveraging subtle, but consistent, differences in vibrational modes of the biologics, a support vector machine-based regression model are developed, which provides fast, accurate prediction for a wide range of protein aggregations, and precisely differentiate between aggregation levels in mAb like product samples pre- and post-isothermal incubation.The result show that Raman spectroscopy as an in-line analytical tool for monitoring protein particle formation.
Fig. 3 Aggregation level predictions with label-free Raman spectroscopy. (Zhang C, et al., 2019)
CD Formulation is designed to provide a powerful analytical tool to support formulation development, quality control, stability studies, comparability studies, etc., for protein and peptide biopharmaceutical products. Please feel free to contact us if you are interested in our services. We will provide you with the most professional advice and support to ensure the smooth launch and implementation of your project.
References