Residual solvent testing of pharmaceutical products is the focus of pharmaceutical analysis and an important part of pharmaceutical quality control. Because residual solvents may be harmful to human health and the environment, it is necessary to ensure that they are not present in transdermal formulations or are only present below the recommended acceptable level. CD Formulation offers expert services for testing residual solvents in transdermal formulations to guarantee the safety and reliability of the products you utilize.
Residual solvents in drugs are organic volatile chemicals that are used or produced in the production of raw materials or excipients, as well as in the preparation of preparations, but are not completely removed during the process. Residual solvents may change the properties of drugs, such as changing the crystal form of certain drugs and increasing the moisture absorption of drugs, which will affect the quality of drugs. On the other hand, the toxicity and carcinogenicity of residual solvents have increasingly attracted the attention of pharmaceutical management departments in recent years. Therefore, residual solvents in drugs should be removed as much as possible and controlled in limited quantities.
Fig.1 Chromatoprobe diagram (Christopher J. Poronsky, et al., 2017)
Our testing scheme is divided into active pharmaceutical ingredients (APIs), pharmaceutical excipients, finished drugs, and pharmaceutical packaging materials according to the test objects:
APIs are manufactured through complex chemical reaction processes. Specific organic solvents are introduced during the manufacturing process, but some of these organic solvents are not completely removed during the process.
Pharmaceutical excipients may also use some organic solvents during the production process. If these solvents remain, they may eventually be introduced into the finished drug.
The ingredients of finished drugs include both APIs and various pharmaceutical excipients added during the production of preparations. These ingredients and the production process of preparations may also introduce residual solvents into the finished drug.
The packaging materials of drugs are usually made of polymer materials and metal films. These materials are prone to residual solvents during the production process. The ink will also introduce some residual solvents into the drug packaging materials during the printing process.
Technologies | Description | |
---|---|---|
Gas Chromatography (GC) | GC separates and quantifies volatile organic compounds based on their physical properties and retention times. | |
Headspace Gas Chromatography (HS-GC) | Analyzes the vapor phase above the sample to detect volatile compounds without direct injection. Suitable for volatile solvents that may interfere with direct injection methods. | |
Liquid Chromatography (LC) | Separates and quantifies non-volatile and semi-volatile compounds based on their affinity for the stationary and mobile phases. Useful for testing solvents that are less volatile or not well-suited for GC analysis. |
Fig.2 Flow chart of transdermal formulation residual solvents testing. (CD Formulation)
Technology: Methods for residual solvents testing
Journal: Journal of Pharmaceutical Analysis
IF: 4.84
Published: 2017
Results: In our study, we compared data from GC residual solvent analysis using the Chromatoprobe solid sample introduction to those of the direct injection method for seven in-house samples. Our results showed a good agreement between the data from these two sample introduction methods. Therefore, the Chromatoprobe sample introduction technique offered a way to conserve samples as an alternative to directly injecting them for analyzing residual solvents in drug discovery.
Residual solvent testing in transdermal formulations is crucial for ensuring product safety, quality, and compliance with regulatory standards. If you have any needs, please feel free to contact us and our colleagues will contact you within three working days.
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