In addition to process impurities, the isolation and characterization of product-related impurities is also an important aspect of process validation and batch-release testing for protein and peptide biopharmaceuticals. In accordance with the ICH Q6B guideline, CD Formulation's impurity analysis team applies a range of highly sensitive analytical techniques to characterize and test any possible product-related impurities, i.e., molecular variants of the desired product, including truncations, aggregates, modified forms, and certain degradation products.
The ICH Q6B guideline states that biopharmaceutical product-related impurities are mainly various molecular variants in the drug that are inconsistent with the function of the target product, among which the most common variants are products of chemical modification type variations and degradation products and aggregates of the target product.
Product-related impurities should be carried out in the early stages of product development. Complementary chromatography and electrophoresis methods with UV detection have been used to monitor therapeutic protein variants, but these methods are about to be replaced by multi-attribute methods (MAMs) that mainly use mass spectrometry as a detection tool. Using a single LC-MS or LC-MS/MS method can not only monitor but also characterize several of these variants or impurities, which will bring stronger identification capabilities.
At CD Formulation, our scientists are experts in identifying product-related impurities for protein/peptide therapeutics. Leveraging expertise from decades of analytical experience, we are able to develop and customize solutions to identify and detect any possible product-related impurities.
We offer a range of analytical solutions to monitor impurities in your biopharmaceutical products in compliance with ICH Q6B and EMA guidelines. All of our methods can be validated to your specific project requirements and applied to process validation or testing of drug products or drug substance batches. These services are GMP-compliant and can be validated in accordance with ICH guidelines.
Our experienced scientists perform detailed characterization using a variety of techniques including MALDI-MS, LC-MSMS, HPLC, IR, NMR, and fluorescence methods.
We provide the following product-related impurity analysis services, including but not limited to:
Fig.1 Protein/peptide product-related impurity analysis. (CD Formulation)
Protein biopharmaceuticals often break during production, preparation, and storage, resulting in shortened proteins. The truncation of some proteins may not only change their biological activity and in vivo pharmacokinetic characteristics but also become stronger antigens in the body, causing immune responses and affecting the safety and efficacy of the drug.
Our scientists use enzymes or chemicals to cleave peptides, and then characterize them by HPLC or SDS-PAGE. Our mass spectrometry experts also perform peptide mapping to obtain useful information about variants.
Precursors are inactive and often require a series of post-translational processing to become functional mature proteins. There are many types of processing, such as removal of N-terminal fMet or Met, disulfide bond formation, chemical modification, shearing, phosphorylation, methylation, acetylation, glycosylation, etc.
Our scientists use various chromatography, electrophoresis, or other related analytical methods, such as HPLC, MS, circular dichroism (CD), isoelectric focusing (IEF), peptide mapping, and nuclear magnetic resonance(NMR), to determine various incorrect modification forms, such as deamidation, isomerization, mismatched S-S connection, glycosylation, and phosphorylation.
During the production, preparation, and storage of protein biopharmaceuticals, some forced denaturation conditions may be encountered, such as excessive acidity, heat denaturation, etc., which can easily cause protein entanglement and form aggregates.
Our scientists have extensive experience in determining the presence of aggregates, such as dimers and higher multiples of products. We can separate these aggregates from the desired product and perform quantitative analysis by size exclusion high-performance liquid chromatography (SEC-HPLC) or capillary electrophoresis.
Our impurity experts are able to characterize a number of degradation products generated during manufacturing and/or storage and determine their levels according to appropriately established acceptance criteria.
To meet regulatory agency requirements for product impurities, our portfolio of product-related impurity testing services is structured based on size variants, charge variants, or bioactivity.
Product-related Impurities | Methods |
C/N-terminal Truncations | N-terminal sequencing, MS sequencing. |
PTM (i.e. Oxidation/Deamidation) | Peptide mapping, LC-MS or LC-MS/MS |
Charge Variants | CEX, cIEF. |
Disulfide Bond Disturbances | Peptide mapping, LC-MS or LC-MS/MS, intrinsic tryptophan fluorescence, ANS dye binding, NMR. |
C-terminal Integrity | Peptide mapping, MS sequencing. |
Aggregates | Analytical ultracentrifugation (AUC), dynamic light scattering (DLS), Asymmetrical flow field-flow fractionation (AF4), Size exclusion chromatography with multi-angle light scattering (SEC-MALS). |
Visible Particles | Visual inspection. |
Published Data
Technology: Higher Energy C-Trap Dissociation Mass Spectrometry (HCD-MS)
Journal: Anal Chem.
IF: 6.7
Published: 2015
Results:
The authors developed a high-energy C-trap dissociation (HCD) mass spectrometry method to characterize drug product-related impurities and variants of therapeutic monoclonal antibodies. An anti-Clostridium difficile IgG1 mAb was selected as a model drug. Drug product-related impurities of the mAb drug substance were separated by cation exchange liquid chromatography (CEX) followed by fractionation and collection of CEX peaks for MS characterization. An LC/MS method was used to perform accurate mass measurements of the mAb, its CEX fractionated impurities, and their respective heavy and light chains. Mid-range LC/MS/MS analysis of the light and heavy chains was performed using HCD. The results showed that the major impurities and variants of the anti-Clostridium difficile mAb were heavy chain degradation products at residue Asn101 and hinge region amino acids including Cys222, Lys224, His226, and Thr227.
Fig. 2 Characterization of drug-product-related impurities and variants of a therapeutic monoclonal antibody by higher energy C-trap dissociation mass spectrometry. (Wang D, et al., 2015)
Product-related impurity analysis is a critical component in ensuring the safety, efficacy, and consistency of therapeutic proteins and peptides. Please feel free to contact us if you are interested in our services. Learn how CD Formulation can help you conduct product-related impurity testing and verify the safety of your products in relation to regulatory requirements.
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