Lyophilization is a common technique used to improve the physical and chemical stability of parenteral liposome products. Liposome solutions or suspensions undergo freezing, primary drying (sublimation), and secondary drying processes to remove water and/or solvents, leaving the pharmaceutical substance and excipients in dry form as freeze-dried cakes. Cake appearance, content, impurities, reconstruction time, and residual water/solvent are typical key quality attributes (CQA) of lyophilized pharmaceutical products. CD Formulation is equipped with an advanced technology platform for the reconstruction research of lyophilized liposomes, and we are committed to providing professional solutions for our clients.
Lyophilization is one of the most effective ways to preserve liposomal drugs for a long time and minimize contamination and decomposition. As a result, many biopharmaceuticals that require rigorous storage are sold globally in powder form. However, freeze-drying and restoration may bring significant drug changes to biopharmaceuticals, such as changes in physicochemical properties, protein denaturation or degradation, and aggregation, leading to loss of therapeutic efficacy and safety concerns. In addition, it is important to select a suitable complex solution, such as sterile water for injection, 0.9% sodium chloride injection, or 5% glucose injection, as lyophilized liposomal drugs may be unstable for some complex solutions in some cases. Therefore, it is crucial to investigate the reconstituted structure and drug activity of freeze-dried liposome-based drugs for their development.
Fig.1 Liposome reconstruction diagram. (Anumita Chaudhury, et al., 2012)
Lyophilized liposome reconstitution is the last step before use. Therefore, it is very important to characterize the changes in its stability and physicochemical properties. Therefore, we provide you with the following types of services:
We offer sterile water for injection, 0.9% sodium chloride injection, and 5% glucose injection as complex solutions because they are clinically common and widely used.
We offer to scan a variety of analytical techniques to evaluate the structure before and after lyophilization and to evaluate the microstructure transformation after reconstruction, Such as electron microscopy (SEM), Brunauer, Emmett & Teller (BET) specific surface area measurement, mercury intrusion porosimetry (MIP), X-ray micro-computed tomography (micro-CT) technique.
During the reconstruction, the stability of lyophilized liposomes after reconstruction will be characterized by the physicochemical transformation of the reconstructed solution, such as particle size distribution, potential transformation, encapsulation rate transformation, drug leakage rate, drug impurity transformation, etc.
Accurate determination of recovery time is essential to aid formulation development and support product quality control. Traditional methods of quantifying recovery time involve visual identification of endpoints, which leads to varying values reported from studies. The endpoint is determined by visual observation of the clarified solution conforming to the pharmacopeia guidelines. Instead of traditional methods, we use serial spectral analysis techniques to study the reconstruction time endpoint. In addition, we provide stirring frequency research services during reconstruction.
Fig.2 Workflow of lyophilized liposome reconstitution analysis. (CD Formulation)
Techniques | Detailed Information |
Brunauer, Emmett & Teller (BET) specific surface area technique |
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Mercury intrusion porosimetry (MIP) technique |
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X-ray micro-computed tomography (micro-CT) technique |
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Reconstruction process research platform |
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Technology: Lyophilized liposome reconstitution analysis technique
Journal: International Journal of Pharmaceutics.
IF: 10.5
Published: 2023
Results: The aim of this study was to develop an optimized lyophilized liposome formulation containing a lyophilized protective agent, considering factors such as the type and concentration of the lyophilized protective agent to ensure that the finished product has the appropriate pH-sensitive lyophilized liposome formulation to exert anticancer activity against HER2-positive cancers. The effects of carbohydrates on the stability of liposomes were studied based on the particle size analysis of liposomes. The morphology of liposomes was studied by transmission electron microscopy (TEM) and cryogenic transmission electron microscopy (cryo-TEM). Freeze-dried liposome formulations of 5-Dox (containing trehalose) showed excellent stability and release properties when stored at 4°C and reconstructed in PBS after 120 days.
Fig.3 Lyophilized liposome reconstitution study workflow. (Jafrin Jobayer Sonju, et al., 2023)
CD Formulation has an advanced lyophilized liposome analysis platform, aiming to provide customers with professional solutions. If you need any help, please contact us immediately.
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